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  • 怎么样解决线束加工常见的故障问题
  • 本站编辑:聚航电子发布日期:2019-04-03 13:27 浏览次数:

线束加工常见故障问题,如何解决?

1.穿胶壳线序错乱

胶壳的孔小则三四个,多则十几二十个,工人在穿胶壳的过程中不停地长时间作业,且孔的数量较多,很容易不留神把线的顺序插错了,本来要插这个孔的线却插到旁边的孔里去了。

2.裁线不良

在裁线过程里,经常会出现切口不整齐,铜线受损,对此,我们应在开机前对不同规格的线材做相应的刀值调整,量产前应有适量的试机品。

3.打端子(端压)出现不良

这个过程中一般是端子打的位置不合适,端子没有完全包住铜线,端子过分包裹导致插破外皮等等的不良,这些不良一般出现在人工打端子的作业中,用自动机打端子的话只要调好机器,出现的几率较小。

Common faults in wire harness processing, how to solve them?
 
 
 
1. Disordered threading of rubber shells
 
 
 
There are three or four small holes and more than ten or twenty holes in the rubber shell. Workers keep working for a long time in the process of wearing the rubber shell, and the number of holes is large. It is easy to insert the thread in the wrong order carelessly, but the line that was supposed to insert this hole is inserted into the hole next to it.
 
 
 
2. Poor cutting
 
 
 
In the process of cutting, there are often irregular incisions and damaged copper wires. To this end, we should adjust the cutter value of different specifications of wire before starting, and a proper amount of test products should be produced before mass production.
 
 
 
3. Bad tapping (end pressure)


In this process, the terminal is usually not in an appropriate position, the terminal does not completely wrap the copper wire, the terminal is overly wrapped leading to the insertion of skin, and so on. These defects generally occur in the operation of manual terminal punching. If you use the automaton to punch the terminal, as long as you adjust the machine, the probability of occurrence is small.

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